Similar to other industries, the medical sector is also getting more digitalized. An increasing number of analog devices are becoming digital. For example, previously, people used a traditional sphygmomanometer, which was analog. But today, in most hospitals, you will not see it. Instead, nurses and doctors are using digital blood pressure machines. Similar to this one, other devices are also getting a modern touch. Here, the importance of medical PCB is crucial.
In the medical industry, precision is everything. A single error can be a reason for thousands of deaths. So, it’s essential to ensure the precision and reliability of medical devices. To ensure this reliability, choosing the proper PCB manufacturer for medical PCB is crucial. In this case, you can consider the services of UETPCB. It is a leading PCB and assembly manufacturer in the world.
This article typically demonstrates why you should choose UETPCB as your trusted PCB manufacturer. The factors mentioned are specifically related to medical safety and quality standards.
Overview of Modern Medical Devices and Global Markets
Medical devices are commonly tools, instruments, and machines used in the medical sector. These devices are used to diagnose and treat diseases. In this context, complex medical devices need PCBs to function correctly. These include MRI scanners, pacemakers, surgical robots, and more. Nowadays, such machines are significantly contributing to easing the treatment processes.
If we talk about the global market of medical devices, it is now expanding at a steady pace. In 2024, the medical device industry was valued at $840 million and expected to reach $1.3 trillion by 2029. The devices in the medical sector were worth $90.5 billion in 2024. It will double by 2030 with a CAGR rate of 13%, and the rate might be $185.6 billion.
Challenges for the Medical Industry and the Role of PCB for Precision & Reliability
Medical device PCBs and the industry face numerous challenges. Strict quality control and patient safety come first. Here, the device must be highly reliable and consistent. These efficiencies are difficult to achieve without precise electronics. This is where the PCBs walk in. PCBs have given us a solution to control every device. It works with such high precision that it can provide data on human bodies to the machine.
PCB devices are far better than using analog components. Analog devices contain many limitations. Examples are low accuracy, poor scalability, and signal degradation. On the other hand, if you choose PCB assembly for medical devices, you can easily avoid these issues. It offers high precision work and reliability. They can transfer data and power fast.
Nowadays, modern medical sectors use HDI, flex, or semi-flex PCBs to pack more information into a smaller space. Besides, multilayer, RF, and IMS boards are currently in high demand. All of them are suitable for use in various conditions.
There are some hurdles for makers. They have to overcome these difficulties by validating methods, getting facility approvals, keeping track of small things, and handling EMI. Production may be costly, but they must follow strict quality standards. It will help customers to meet their needs easily.
Why Choose UETPCB as the Best Medical PCB Manufacturers?
Medical devices must work with high reliability and complete safety. There is no compromise in that. One of the best reasons why you should digitalize the medical equipment is the safety and precision. And UETPCB specializes in those. Let’s explore why you should choose UETPCB as the best Medical PCB manufacturer.
Quality Standards and Certificates
Every country has its specific operational standards. Because of this, the manufacturing process of PCB is also different. UETPCB can handle common PCB standards. For medical devices, the most common standards are ISO 13485, IPC, FDA, RoHS, IEC 60601, and UL. These certifications cover everything from design, correction, and production to meet your needs.
ISO 13485 is a QMS that is specially designed for the medical sector. It mainly focuses on safety and efficacy. Also, this standard emphasizes decreasing risk and improving quality.
IPC standards refer to the quality of your PCB. How well you have done or performed part replacements and soldering. It increases reliability for your project.
On the contrary, IEC 60601 indicates electrical safety and working ability. It bounds the limit to not shock, EMI, and insulation. IEC 60601-1 is the main general standard.
RoHS and UL also matter a lot here. RoHS means PCBs are safe to use, because it restricts the use of substances that are flammable or pose thermal safety concerns in the medical sector.
Custom Solution and Manufacturing
Another reason why you should choose UETPCB is our ability to work with custom solutions. UETPCB keeps an advanced research and development department. Our engineers are experienced enough to deal with custom-layer PCB with custom coatings and component selections. UETPCB typically takes 3 to 7 days to create the prototype. The exact time normally depends on the complexity of the board.
We understand that different countries follow different standards for medical devices. For example, Russia uses the GOST standard for medical devices. In China, the GB standard is common. In Europe, CE marking adheres to EU directives. FDA and UL are for the USA. The purpose of following these standards is to ensure performance and safety. Compliance is not optional.
For custom PCB solutions, strong R&D support is crucial. Engineers must design according to power, size, heat, and reliability. They must choose the right materials and layer structure as well. In this case, advanced R&D assists by navigating HDI, flex, and rigid-flex boards for compact devices. Thus, it ensures meeting highly compatible medical needs.
Here, UETPCB can handle the entire process from design to delivery. The team follows strict rules and has several testing methods for testing PCBs. Visual inspection, flying probe, X-ray, and AOI are some of their testing methods. Besides, they follow ISO 13485, IPC, RoHS, and IEC 60601 standards with 99% on-time delivery.
PCBA Design Support
PCBA design support is as crucial as PCB design itself. UETPCB, in this case, also provides various PCBA design support. Our assembly technique is comparatively wider, and we use modern machinery. This ability typically makes the entire process complete with fewer errors by maximizing production efficiency.
Overall, UETPCB gives you a one-stop solution for medical PCB assembly. Our assembly processes include SMT, THT, fast turnkey, and many others. Because of this, you can consider UETPCB as a complete package for PCBA production and manufacturing. We have successfully connected over 5000 customers around the globe.
Flexibility in Choosing Highly Reliable Materials and Components
Not all manufacturers can offer sufficient components for PCBs. But in this case, UETPCB is one step ahead of them. We can source custom PCB components and their alternatives. Besides, our internal stocks are enough to satisfy your projects most of the time. Consequently, this efficiency lowers the lead time for production.
Apart from our stocks, UETPCB has a partnership with many trusted suppliers. It gives us access to high-quality and rare parts. Above all, if you select UETPCB, you can ultimately ensure fast delivery for two main reasons. First, we offer in-house productions, which means we do not depend on third parties. Second, our component sourcing is very fast, resulting in a prompt quote and delivery.
Adaptive Advanced Production Technology
Adaptive manufacturing typically means how flexible a company is in responding to order pressure. It could be custom productions or mass productions.
Most medical PCB orders we get involve custom manufacturing. In this case, adaptive manufacturing plays a very important role. UETPCB, in this case, is much more flexible and allows you to make quick changes if there are any issues.
You may also customize features according to your requirements. This flexibility is very useful where precision and updates are necessary simultaneously. With adaptive methods, you can make plans even better without holding up production.
UETPCB typically works in three phases: Prototyping & testing, Mass Production, and Delivery. During the prototyping stage, we typically conduct all the necessary updates. For example, you choose leaded soldering for the PCB. But due to customs issues, many countries require lead-free shipping. In this case, we can update the soldering methods based on the regulations.
Moreover, we can also produce various types of samples and send them to your location. Once you have tested them and proceed with mass production, we will do so accordingly.
Testing and Quality Assurance
At UETPCB, we never compromise the importance of proper testing. Every product that leaves UETPCB gets the proper QC certificates. Along with AOI, we also do flying probe test, functional test, fixture-based, and X-ray. UETPCB also performs FCT, vibration, drop-impact, and temperature & humidity testing.
Summary
In the medical industry, precision and quality are everything. We cannot ignore the importance of using high-quality devices in this sector. Starting from MRI devices to small blood pressure machines, every device is critical. The lives of the patients typically depend on it. Consequently, the importance of high-quality medical PCB is limitless.
UETPCB, being a leading PCB manufacturer, offers you the best medical PCB manufacturing and assembly. Our research and development center is highly experienced in custom solutions. The UETPCB QC department is also equipped with modern technology. Feel free to reach out to us for more information.